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Quality Anti Corona Generator Stator Bars Copper Steam Turbine Spares  OEM factory
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Quality Anti Corona Generator Stator Bars Copper Steam Turbine Spares  OEM factory
>

Anti Corona Generator Stator Bars Copper Steam Turbine Spares OEM

Brand Name: Boyu
Place of Origin: China
Certification: ISO9001:2015, ISO14001:2015, ISO45001:2018
Minimum Order Quantity: 1 Set
Price: USD 5,000-50,000 / Set
Supply Ability: 10,000 MT per Month
Delivery Time: 30-60 working days after deposit
Payment Terms: T/T,L/C at sight
Standard Packaging: Seaworthy packing in fumigation-free wooden cases with anti-rust protection film and desiccant

Product Details


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copper steam turbine spares

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generator stator bars copper

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anti corona generator stator bars

Product Description

Generator Stator Bars

General Function

The Generator Stator Bars form the critical stationary winding network within the turbogenerator. As the highly magnetized rotor spins, it induces massive amounts of electrical current within these stator bars, effectively converting mechanical rotational energy into grid-ready electrical power. Because they operate under extreme high-voltage conditions, stator bars require impeccable insulation and precise electrical grading to prevent energy loss, overheating, and potentially catastrophic electrical discharges.
 

Key Features

  • Advanced Transposed Design: The stator bars are meticulously woven and transposed from multiple strands of insulated flat copper wires. This complex internal geometry is specifically engineered to minimize additional electrical losses.
  • Superior Insulation Integrity: The exterior of the bars is wrapped with multiple layers of epoxy mica tape, which boasts exceptionally high dielectric strength. This insulation is securely formed and cured through a rigorous thermal pressing process.
  • Comprehensive Anti-Corona Protection: To manage high-voltage stress, the outermost layer of the bar's straight section is wrapped with a low-resistance semiconductor anti-corona tape.
  • Graduated Electrical Resistance: The ends of the stator bars feature a specialized transition from medium to high electrical resistance. This critical design reduces the potential gradient, completely preventing harmful corona discharge.
  • Dedicated Manufacturing Line: Our advanced facility is equipped with dedicated bar transposition, hot press, and Vacuum Pressure Impregnation (TVPI) equipment, boasting an annual production capacity of 2,500 stator bars.

Technical Parameter Table

Parameter Specification
Product Name Generator Stator Bar
Conductor Material
Woven and transposed insulated flat copper wires
Primary Insulation
Thermally pressed epoxy mica tape
Straight Section Shielding
Low-resistance semiconductor anti-corona tape
End Section Shielding
Medium-to-high resistance transition grading
Production Technology
Transposition, Hot Press, TVPI

Frequently Asked Questions (FAQ)

  • How do these stator bars prevent corona discharge? We utilize a highly specialized grading system for anti-corona protection. The straight section is coated with a low-resistance semiconductor tape, while the ends transition from medium to high resistance, effectively reducing the electrical potential gradient and preventing corona discharge entirely.
  • Why are the internal copper wires woven and transposed? Transposing the multiple strands of flat copper wires ensures that electrical current is distributed evenly across the conductor cross-section. This minimizes additional losses (such as eddy currents) and significantly increases the overall efficiency of the generator.
  • What ensures the reliability of the insulation? The bars rely on multiple layers of high dielectric strength epoxy mica tape. Utilizing our advanced production line—which includes hot pressing and Vacuum Pressure Impregnation (TVPI)—the insulation is thoroughly cured and consolidated to eliminate voids.

Product Highlights

Generator Stator Bars General Function The Generator Stator Bars form the critical stationary winding network within the turbogenerator. As the highly magnetized rotor spins, it induces massive amounts of electrical current within these stator bars, effectively converting mechanical rotational ...

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