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Quality TP316L Steam Turbine Condensers For Thermal Power Plants factory
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Quality TP316L Steam Turbine Condensers For Thermal Power Plants factory
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TP316L Steam Turbine Condensers For Thermal Power Plants

Brand Name: Boyu
Place of Origin: China
Certification: ISO9001:2015, ISO14001:2015, ISO45001:2018
Minimum Order Quantity: 1 Set
Price: USD 5,000-50,000 / Set
Supply Ability: 10,000 MT per Month
Delivery Time: 30-60 working days after deposit
Payment Terms: T/T,L/C at sight
Standard Packaging: Seaworthy packing in fumigation-free wooden cases with anti-rust protection film and desiccant

Product Details


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Steam Turbine Condenser

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TP316L Turbine Condenser

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Power Plants steam turbine surface condenser

Product Description

High-Efficiency Steam Turbine Condensers for Thermal Power Plants

Usage and Application
The steam surface condenser is a critical thermal management component within any thermal power plant or Combined Heat and Power (CHP) facility. Positioned directly beneath the steam turbine exhaust, its primary function is to condense low-pressure steam back into pure water (condensate). By rapidly cooling the exhaust steam, the condenser creates a deep vacuum at the turbine exhaust, which maximizes the enthalpy drop and significantly increases the overall thermal efficiency and megawatt output of the power generation cycle.
 
Technical Advantages & Application
Our steam turbine condensers are precision-engineered to deliver optimal vacuum performance and long-term reliability under continuous base-load operation, strictly adhering to ASME design and manufacturing standards.
 
  • Optimized Heat Transfer: Our surface-type, single-shell, double-water-pass designs are engineered to minimize steam-side pressure drop while ensuring uniform heat transfer.
  • Robust Metallurgy for Harsh Conditions: We custom-select materials based on your plant's specific cooling water chemistry. For facilities with high suspended solids or impurities, we utilize highly corrosion-resistant cooling tubes (such as TP316L stainless steel) and composite tube sheets (e.g., Q345R+316L) to ensure durability and allow for designated fouling tolerances.
  • Thermal Expansion Integration: The structural design incorporates heavy-duty expansion joints for flexible axial connections, safely absorbing the massive thermal displacements generated between the turbine casing and the condenser body.
Proven Global Performance: The OK18 Project
A premier example of our manufacturing capability is the high-performance condenser delivered for the OK18 185 MW CHP unit, custom-fabricated for the captive power plant of PT OKI Pulp & Paper Mills in South Sumatra, Indonesia.
 
Operating in a demanding tropical environment with a design cooling water inlet temperature of 38°C, this unit is paired with a SST‑600 axial exhaust steam turbine. Because it operates within a pulp mill, the condenser is specifically engineered to handle immense operational flexibility. The CHP unit routinely extracts massive amounts of process steam, meaning the condenser must maintain strict vacuum stability even when the exhaust flow drastically deviates from its pure-condensing maximum of ~340 t/h. Furthermore, the unit features a massive 17,200 m² heat transfer area utilizing TP316L tubes to withstand the high impurities found in the mill's circulating cooling water, protected externally by heavy marine-grade anti-corrosion coatings.
 
Key Parameter Specifications (OK18 185 MW Unit)
 
Specification Technical Details
Equipment Type Surface-type Condenser, Single-shell, Double-water pass
Matching Turbine SST‑600 (Axial Exhaust)
Machine Rating 185 MW (CHP Unit)
Heat Transfer Area 17,200 m²
Design Back-Pressure 4.5 kPa(a) (Rated)
Max Exhaust Flow ~340 t/h (Pure condensing condition)
Cooling Tube Material TP316L Stainless Steel
Shell Design Pressure/Temp -0.1 / +0.1 MPa(g) at 120°C
Hotwell Volume ~115 m³
Design & Testing Standards ASME PCC-2 (Testing), ASME VIII (NDT)
About Boyu Heavy Industry Technology
As a premier global manufacturer and trusted partner, Boyu Heavy Industry Technology provides comprehensive thermal power solutions. We are fully equipped to handle complex project frameworks and aggressive engineering schedules, reliably delivering critical equipment—such as robust condensers, high-capacity boilers, and massive pressure vessels—for international contracts to ensure commercial operation targets are met on time and on budget.
 
Frequently Asked Questions (FAQ)
 
  • How does the condenser maintain vacuum stability during massive load changes?
    In CHP plants (like paper mills), process steam demands constantly fluctuate, which drastically alters the exhaust steam flow entering the condenser. Our condensers are designed with optimized internal steam lanes and a highly responsive hotwell capacity (e.g., 115 m³) to buffer these variations, ensuring the back-pressure remains stable regardless of the extraction load.
  • Why use TP316L stainless steel tubes instead of standard copper or titanium?
    Material selection is dictated by the cooling water chemistry. In industrial settings where the circulating water isn't pure seawater but contains high suspended solids, chlorides, and process impurities (common in pulp mills), standard copper can rapidly degrade. TP316L offers exceptional localized corrosion resistance and allows the condenser to operate safely even with a designated fouling buildup (e.g., a fouling factor of 0.00017 m²·°C/W).
  • What quality standards do your condensers meet?
    Our heavy-duty condensers are designed, fabricated, and tested in strict accordance with ASME standards, utilizing ASME PCC-2 for pressure and helium leak testing, and ASME VIII for non-destructive testing (NDT) on all critical welds.

Product Highlights

High-Efficiency Steam Turbine Condensers for Thermal Power Plants Usage and Application The steam surface condenser is a critical thermal management component within any thermal power plant or Combined Heat and Power (CHP) facility. Positioned directly beneath the steam turbine exhaust, its primary ...

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